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    Flotation has the capacity to recover at different mineral species at different stages in the process. In this way we can beneficiate complex mixtures of ores, to produce a range of different mineral products. To illustrate the power of the flotation process, consider this sample of low grade copper rock.

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    The typical froth for “low floatability ores” is a “skin flotation froth” and unless quickly removed, the mineral load may drop back into the pulp and be lost. This type of froth can be overcome to a certain degree by supercharging, as it deepens the normal froth due to super-aerated pulp.

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    It must be recalled that the weight of rougher and cleaner concentrates produced from high-grade ores can be substantial. Provision to remove froth by the use of froth paddles on all flotation cells should be included in the original design. The additional capital cost required for froth paddles is a reasonable investment since these devices

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    Froth flotation is one of the most versatile and flexible of all mineral separation processes. Reasonable results are fairly easy to obtain but outstanding performance from a circuit requires constant attention and good understanding of the process and ore. Some of the variables that affect the operation and control of a flotation process are

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    Any tendency of the pulp to froth prematurely is readily overcome by the patented standpipe arrangement which also assures positive pulp circulation. Copper Rougher Flotation. For large tonnage circuits normally encountered in many of the copper operations the open or free flow type “Sub-A” Super Rougher Flotation Machine is recommended

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    The Froth Flotation Process is about taking advantage of the natural hydrophobicity of liberated (well ground) minerals/metals and making/playing on making them hydrophobic (water-repel) individually to carefully separate them from one another and the slurry they are in. For this purpose we use chemicals/reagents: Frothers (MIBC) is what allows the formation of air bubbles.

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